How to solve the limitations of hand knitting: The best way to overcome this challenge

To overcome the limitations of hand knitting we can use mechanization, so we can control the loop formation in each column by separate needle, instead of fabric formation by the two bars we have multiple numbers of needles for the number of columns which is in the fabric structure. Because each needle will support each column, if you have 500 needles 500 needles will support 500 columns. In this way we can achieve a very high width of the fabric and also the movement of needles are independent process. We can control the movement of the needle precisely, there is less chance of any tension variations, and we will get a uniform structure. The big advantage of the process is all the needles can operate simultaneously so naturally, the production will increase.

istockphoto 622985638 612x612 1 1
Home hand knitting machine
istockphoto 969439250 612x612 2
Manual knitting machine. A knitting machine is a device used to create knitted fabrics.
istockphoto 500810194 170667a
Rib knitting on the knitting machine

 

Continue ReadingHow to solve the limitations of hand knitting: The best way to overcome this challenge

Problems with the existing hand knitting process | Limitations of hand knitting

For making hand knitting using needle bars and they create loops from left to right and right to left, one by one. So, you create a loop and then add in a particular column. The big problem is with this hand knitting is, it has limited fabric width and length capabilities, because our hand is very limited so we cannot create a fabric more than 2 meters in length because it is very difficult to work or control the entire bigger length or width of the fabric, both we cannot create bigger length, we cannot play with wide fabric, that’s is the big limitations of the weft knitting using hand. In hand knitting we are using loop formation in a time, the columns of loops remain ideally except the one which is being used, so because of this the production speed is extremely limited, so we cannot have very high productivity, because we only interact with one column at a time, And the other big problem with hand knitting is tension variation, if you do not give sufficient tension to the yarn, we can have different length of the loops, for example, if you do not pull the yarn properly then the loop length will become low, if you pull the yarn too much then the loop will become very big so in this case, there is a high chance because we are doing it manually and there could be the problem of tension variation during fabric formation.

hand knitting
bag 1479214 1280
winter 1903225 1280
Continue ReadingProblems with the existing hand knitting process | Limitations of hand knitting

Woven and Knitted Fabric : Best fabric

Most of the shirts are made up of woven fabric and most of the t-shirts are made up of knitted fabric. The woven structure is made up of two sets of yarn warp and weft yarns.

These weft and warp yarns are moved in a certain fashion. The structure looks like the one up and one down, the movement of the yarn is just like a zigzag, if you try to pull out these structures from one of the ends with sufficient force you can take out of these yarns very easily from this structure. Also, if you try to straighten these fabrics crimps or curliness will just become straight. If you give force this type of fabric, the extensibility is not that significant maximum up to 20 to 30% you can extend these types of woven structures. It has a limited amount of transmission compared to the knit structure.

Knitted structure made up of loop which is very easy to deform, when you try to give any force, it will try to extend very easily, because the loops will try to open up because of that its more stretchable, more flexible. It can conform 3d structure easily

Differents between Woven and Knit Structure

WovenKnit
       Limited stretch       More stretchable
       Rigid, Poor drape       Flexible, Easy confirmable
       Tight structure       Open structure
       Poor transmission       Good transmission
       Extension up to 20%       Extension up to 300%
Woven StructureKnit Structure
woven and knit structure diagram
Continue ReadingWoven and Knitted Fabric : Best fabric

Why T-shirts are Popular | Casual wear

The answer for why t-shirts are popular is their comfortable, Comfortable depants on its knitting technique and the type of yarn used. Means low twisted yarn, which in general gives the soft feeling for these types of fabric that’s why we prefer in daily routine, to use t-shirts as a casual wearing

T-shirts are preferred casual wear nowadays, and most people are likely to wear t-shirts. T-shirts are the first choice for casual wear. People are using it for an outing, holidays, weekend dress codes at offices, and even some firms working dress, etc.

T-shirts
t-shirts
t shirts white
Continue ReadingWhy T-shirts are Popular | Casual wear

Unique features of knitted garments | Knit Garments

One of the unique features of knitted garments is it’s very Stretchable and flexible compared to the woven garment. The woven fabric you have cut it properly and then fix to your body by proper tailoring. But in the case of the knitted garment, it can fit very easy and confirmable to your body because it’s very flexible and it looks soft, softness comes from the flexibility and stretchability also the type of yarn which we use in making these structures are comparatively soft yarns especially low twisted yarn which general gives the soft feeling for these type of fabrics that’s why we prefer daily routine to use t-shirts as casual wearing. And the other future is its resist wrinkles compared to a shirt you need to iron it properly before you use it. But in the case of t-shirts, they can resist wrinkles, so it needs a very limited amount of ironing. Knit loops are open in structure so it allows you a very good amount of moisture and air exchange, that’s why most sports garments are made up of knitted structure. Because it’s very open and you can feel more comfortable due to its good transmission of air and moisture. One of the most fundamental unique futures of knitted structure is porosity, it’s a free space that is available in the knitted structure per unit volume. The porosity entraps air, air has very high thermal resistance so it does not allow heat to exchange properly. This is why knitted is very popular in woollen garments. The knitted is also gives you the unique possibility to create any design on the surface of the fabric and knitted fabrics also give you some additional benefits, which most the textile structure cannot provide, because this knit has been used in many many applications such as Hosiery, Sweaters, t-shirts, Home furnishing, and Underwear, Mosquito nets, Argo nets, Packaging. Apart from these applications some advanced applications which nowadays happening around the world are e-textiles like integrating sensors actuators and making the garment responsive. These garments are used for health monitoring, which is the top priority in the 21st century. You can fit the sensors inside the knitted structure and these structures will still be confirmable and flexible, they can fit your body, and they can give you the signals. Sensors can be appropriately located to certain signals of the garments. In sports also, knits give you lots of flexibility because it is open porous and comfortable, breathable, stretchable, which is the prime requirement for most sports. Nowadays where the shoe is replacing foam and they are using knitted as a shoe upper. Most of the top brand shoes are making knitted shoe uppers because it is very porous, breathable, durable, and comfortable as well.

Continue ReadingUnique features of knitted garments | Knit Garments

Definition of Knitting | What is Knitting: Best Article

The definition of knitting is a process of fabric formation by producing a series of intermeshed loops, Knitting is the production of a series of the loop which is connected together

In the case of hand knitting, it is the process of inter looping

Two different types of knitting methods are warp and weft knitting. In weft knitting, the movement of the yarn is from left to right which is along the weft direction or fabric width direction. In the case of warp knitting, the movement of yarn is along the length direction which is similar to the warp direction in the woven fabric. Depending on the movement of yarn, we differentiate these two fabric structures, warp knitting, and weft knitting. The loops are quite stable in weft knitting but the loop structure in warp knitting is completely different because of the nature of intermeshing.

Weft and Warp Knitting Diagram

Definition of Knitting

Manual knitting machine

A knitting machine is a device used to create knitted fabrics.

single bed knitting machine
Home hand knitting machine
single bed knitting machine

Continue ReadingDefinition of Knitting | What is Knitting: Best Article